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-   -   Project BA (http://www.astinagt.com/forums/showthread.php?t=17515)

asanga 28-01-2011 10:51 PM

Project BA
 
2006 I bought it after my Lancer GSR got written off!

70,000kms, 1st owner 1997 series 3, 1.8L , 100% stock

http://i167.photobucket.com/albums/u...ar/mazda-3.jpg

http://i167.photobucket.com/albums/u...ar/mazda-2.jpg

http://i167.photobucket.com/albums/u...r/Image076.jpg

Along the past few years it had few transformations.

wheels


before

http://i167.photobucket.com/albums/u.../Image042a.jpg

after
http://i167.photobucket.com/albums/u...s/Image042.jpg

http://i167.photobucket.com/albums/u...s/Image068.jpg

CAI & Valeo driving lights


http://i167.photobucket.com/albums/u...i/P1070764.jpg
http://i167.photobucket.com/albums/u...i/P1070767.jpg
http://i167.photobucket.com/albums/u...i/P1070897.jpg
http://i167.photobucket.com/albums/u...i/P1070902.jpg
http://i167.photobucket.com/albums/u...i/P1070772.jpg
http://i167.photobucket.com/albums/u...i/P1070904.jpg
http://i167.photobucket.com/albums/u...i/P1070905.jpg
http://i167.photobucket.com/albums/u...i/Image188.jpg
http://i167.photobucket.com/albums/u...i/P1070908.jpg


Angel eyes

http://i167.photobucket.com/albums/u...s/IMG_1192.jpg
http://i167.photobucket.com/albums/u...s/IMG_1193.jpg
http://i167.photobucket.com/albums/u...s/IMG_1222.jpg
http://i167.photobucket.com/albums/u...IMG_1204-1.jpg

asanga 02-04-2013 02:41 PM

brake caliper repair-rear
 
Overhauled the one of the rear brake caliper due to a leak . brake fluid was leaking into the adjuster screw chamber causing it to lose pressure during breaking. As a result that side was not applying enough break and the other side was over compensating with excess pad wear.

http://i167.photobucket.com/albums/u...psdf5d2f99.jpg

http://i167.photobucket.com/albums/u...ps4520fda9.jpg

http://i167.photobucket.com/albums/u...ps83f211a0.jpg

http://i167.photobucket.com/albums/u...psbc7f54a9.jpg

http://i167.photobucket.com/albums/u...pse08932ff.jpg

http://i167.photobucket.com/albums/u...ps753c66d2.jpg

http://i167.photobucket.com/albums/u...ps597e376e.jpg

http://i167.photobucket.com/albums/u...psbd17d2de.jpg

http://i167.photobucket.com/albums/u...psa1d08e23.jpg

http://i167.photobucket.com/albums/u...psa115e5e5.jpg

http://i167.photobucket.com/albums/u...ps982dde3f.jpg

http://i167.photobucket.com/albums/u...ps88c39966.jpg

http://i167.photobucket.com/albums/u...ps2e6e6f46.jpg

http://i167.photobucket.com/albums/u...ps8a197f03.jpg

This was the culprit......worn 'O' ring on the adjuster screw :)
http://i167.photobucket.com/albums/u...ps285990fb.jpg

http://i167.photobucket.com/albums/u...ps4d1a3ec8.jpg

http://i167.photobucket.com/albums/u...pse696d7b3.jpg

[IMG]http://i167.photobucket.com/albums/u154/asangag/IMG_4991_zpsf667fe90.jpg

Mad Mat 02-04-2013 05:14 PM

Those angle eyes look good man :)

asanga 02-04-2013 07:23 PM

Quote:

Originally Posted by Mad Mat (Post 322920)
Those angle eyes look good man :)

thanks man! they r home made!!:)

Alemenara 02-04-2013 07:44 PM

Thats one of the cleanest BA's ive seen.... good buy

also.... dat engine bay so clean

asanga 02-04-2013 09:35 PM

Quote:

Originally Posted by Alemenara (Post 322929)
Thats one of the cleanest BA's ive seen.... good buy

also.... dat engine bay so clean

thanks dude,

I like to keep it clean , this is how it looks these days , after painting the valve cover.

http://i167.photobucket.com/albums/u...e/Image133.jpg

http://i167.photobucket.com/albums/u...e/Image136.jpg

asanga 24-04-2013 03:47 PM

Dissy Assembly
 
Managed to reassemble the spare distributor I pulled apart few months ago. I also found the root cause. Initially I thought its the ignitor but once I pulled it apart I found traces of oil inside the ignitor which caused leakage (volage) and intermittent misfire. This could be a common failure mode for most of these distributors.

Ignitor module
http://i167.photobucket.com/albums/u...psd2fbbd4b.jpg

http://i167.photobucket.com/albums/u...ps2a0efd61.jpg

Coil assembly
http://i167.photobucket.com/albums/u...ps9a3460e6.jpg

http://i167.photobucket.com/albums/u...ps779fa6f7.jpg

Base of the dissy...note the shaft bearing
http://i167.photobucket.com/albums/u...ps59d90a54.jpg

After applying high temp silicone to seal the two units. This was sealed at the factory and I had to scrape off the old silicone and clean both surfaces before applying fresh silicone. The factory seal had broken in few places over the years and I found traces of oil inside.
http://i167.photobucket.com/albums/u...pse56f2e08.jpg

http://i167.photobucket.com/albums/u...ps941a1e5e.jpg

Once butt the two together and tightening the three screws to secure the coil assembly to the base. Note the orientation as it will only fit together in one orientation.
http://i167.photobucket.com/albums/u...psa3e72920.jpg

After wiping the squeeze out
http://i167.photobucket.com/albums/u...ps6d20cd39.jpg

Did the same for the ignition module unit. Found traces of oil in here as well. In fact the seal was completely broken and there was quite a bit of oil inside which would have grounded the secondary coil intermittently.
http://i167.photobucket.com/albums/u...ps0c25d222.jpg

http://i167.photobucket.com/albums/u...psf91b6c4d.jpg

After the assembly
http://i167.photobucket.com/albums/u...pse9dcba09.jpg

Screws to connect the ignitor to the coil
http://i167.photobucket.com/albums/u...ps419d0169.jpg

The metal disk
http://i167.photobucket.com/albums/u...ps4d1d20de.jpg

The rotating plate (shutter blades). shutter blade to disrupt the sensor’s magnetic window and trip the switch (transistor).
http://i167.photobucket.com/albums/u...psdceddc00.jpg

http://i167.photobucket.com/albums/u...ps20b959f4.jpg

The shaft that rotor plugs into, Note the orientation
http://i167.photobucket.com/albums/u...ps1106a5da.jpg

http://i167.photobucket.com/albums/u...ps752f82be.jpg

Tighten the center screw
http://i167.photobucket.com/albums/u...psacbb1f45.jpg

asanga 24-04-2013 03:54 PM

Putting the plastic shield on
http://i167.photobucket.com/albums/u...psaf6ea09c.jpg

http://i167.photobucket.com/albums/u...ps2e066272.jpg

Now the Rotor, Note the orientation, it looks symmetrical but its NOT, it can be fitted in all 3 orientations BUT only goes down fully (until it clicks) in one orientation!
http://i167.photobucket.com/albums/u...ps50cedcd3.jpg

http://i167.photobucket.com/albums/u...ps4d98c435.jpg

http://i167.photobucket.com/albums/u...ps6e46c629.jpg

The rotor is fully in now
http://i167.photobucket.com/albums/u...psb423a762.jpg

Small gap between the rotor and the plastic shield
http://i167.photobucket.com/albums/u...pse02f9497.jpg

Putting the cover on
http://i167.photobucket.com/albums/u...ps264fb9a1.jpg

Tighten the two screws and leave it for 24hrs for the silicon to fully cure
http://i167.photobucket.com/albums/u...ps3a735b0f.jpg

Finally the 'O' ring
http://i167.photobucket.com/albums/u...ps5fc3fb27.jpg

Done! :)

Alemenara 24-04-2013 09:57 PM

Thats some good info about the dissy, was about to diagnose what seems to be a misfire with my car. Im thinking either spark plugs or spark leads in one or two of the cylinders. Usually happens between 1800 and 2300 rpm when cruising/sitting on throttle. Might be my dissy aswell. Will have to check it out.

Clean_Cookie 24-04-2013 10:01 PM

Do you mind posting this post up into a sticky in the mechanical section too? It's the most detailed description and photography I've ever seen on this.

ghetto3 24-04-2013 11:15 PM

+1. Educates us all on what is in there and what goes on when the dizzy is to blame for that 'miss'.

Top marks fella.

asanga 25-04-2013 10:39 AM

Quote:

Originally Posted by Clean_Cookie (Post 323803)
Do you mind posting this post up into a sticky in the mechanical section too? It's the most detailed description and photography I've ever seen on this.

Thanks guys, will post it in the mechanical section with bit more writing ....need to find some spare time! :)

viknacorp 06-06-2013 03:39 PM

This was of great help :-)

asanga 20-06-2013 08:22 AM

Quote:

Originally Posted by viknacorp (Post 326022)
This was of great help :-)

my pleasure!;)

PATO 30-06-2013 10:36 PM

Quote:

Originally Posted by asanga (Post 322934)
thanks dude,

I like to keep it clean , this is how it looks these days , after painting the valve cover.

http://i167.photobucket.com/albums/u...e/Image133.jpg

http://i167.photobucket.com/albums/u...e/Image136.jpg

Hi! Nice engine bay...looks better than new :) What do you use for cleaning?...and how can be rubber parts so shiny(new)?

Thx.

asanga 03-07-2013 11:16 AM

Quote:

Originally Posted by PATO (Post 326867)
Hi! Nice engine bay...looks better than new :) What do you use for cleaning?...and how can be rubber parts so shiny(new)?

Thx.

I use CG barebone & Megs degreaser

asanga 03-04-2014 09:57 AM

This Project comes to an END!! sold the car

My new ride :D

http://i167.photobucket.com/albums/u...ps59616c26.jpg

http://i167.photobucket.com/albums/u...psc474a759.jpg

http://i167.photobucket.com/albums/u...ps1a67e827.jpg

http://i167.photobucket.com/albums/u...psc86da3e5.jpg

http://i167.photobucket.com/albums/u...ps9bb67309.jpg

http://i167.photobucket.com/albums/u...psc77bd981.jpg


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